Product Detail
Specification
| Basic information | Applied raw materials | PP/PE/EVA/ABS etc… |
| Output | ||
| Dimensions | 3640*2000*2200 | |
| Machine weight | 4T | |
| Plasticizing system | Barrel and screw | ∮65mm, aspect ratio L/D=25:1 |
| Barrel and screw material | 38CrMoAlA, nitrided | |
| Plasticizing capacity | 55Kg/H | |
| Number of heating stages | 5-stage cast aluminum heater + mica heating ring | |
| Heating power | 13KW/H | |
| Extrusion motor | 11KW three-phase asynchronous motor (380V, 50HZ) | |
| Reducer | 146 hardened tooth surface, high strength, low noise anti-wear reducer | |
| Mold head | Structural type | Center feed head |
| Maximum diameter of extrusion port | / | |
| Heating method | Adopt mica heating coil, 5KW | |
| Temperature control | Intelligent temperature meter (Omron) | |
| Mold opening and closing device | Mold structure | Crank arm center clamping structure, double linear guide rails, hydraulic brake cylinder |
| Mold size mm | 350*380 | |
| Mold spacing mm | 120-400 | |
| Mold thickness mm | 130-300 | |
| Mold shifting distance mm | 450 | |
| Clamping force | 110KN | |
| Electronic control system | Operation interface | Touch screen operation, fault alarm self-display |
| Temperature control | Intelligent temperature control meter | |
| Action control | Japanese Mitsubishi PLC, Chinese and English programming | |
| Electrical protection | Current overload, electrical short circuit automatic protection function | |
| Hydraulic system | Overview | Multi-function hydraulic integrated block, proportional control, high efficiency and energy saving |
| Oil pump motor | Three-phase asynchronous servo motor 15KW (380V, 50HZ) | |
| Oil pump | Vane pump | |
| Valve | Hydraulic valve combination (Taiwan YUKEN) | |
| Oil pipe | Double-layer high-pressure wear-resistant oil pipe | |
| System pressure | 100Kg/cm² | |
| Cooling method | Independent water circulation, oil cooler cooling | |
| Pneumatic system | Overview | Pneumatic component combination |
| Air source pressure | 0.6Mpa | |
| Air source displacement | 0.7M3/min | |
| Solenoid valve | ||
| Cooling system | Overview | Three independent cooling water circuits for mold, barrel and oil source, no interference with each other |
| Cooling medium | Natural water, groundwater (frozen water is better) | |
| Water source flow | 65L/min | |
| Water source pressure | 0.3-0.6MPa |
| Hydraulic system | ||
| 1 | Servo drive | Taiwan Delta |
| 2 | Oil circuit cooling water | Yes |
| 3 | Oil temperature and oil level control | Actual observation |
| Pneumatic system | ||
| 1 | Working pressure | 1.0Mpa |
| 2 | Blowing pressure | 0.8Mpa |
| 3 | Mold blowing | Yes |
| 4 | Quick exhaust | Yes |
| Electronic control system | ||
| 1 | PLC control | Mitsubishi Japan |
| 2 | Operation interface | Mitsubishi Japan |
| 3 | Recipe storage | Yes |
| Electric | ||
| 1 | Contactor | Shanghai Yatai |
| 2 | Total capacity (approx.) | 42.6kw |
| 3 | Average energy consumption (approx.) | 24kw |
| Heating control | ||
| 1 | Heating main element | Solid-state relay + intelligent temperature control |
| 2 | Thermocouple type | K division |
| 3 | Upper and lower limit alarms | Yes |
| 4 | Thermocouple and heating segment line alarms | Wire break alarm |
| 5 | Preheating function | Yes |
| Other | ||
| 1 | Cooling water for machines | Yes |
| 2 | Cooling water for molds | Yes |
Components

Mold head
Center feed mold head
Mold opening and closing mechanism
Mold opening, closing and mold shifting system: The center clamping structure of the curved arm has a strong clamping force and the mold plate does not deform. The mold opening, closing and mold shifting are double linear guide rails, which are easy to move and have little resistance. (The mold is shifted into place by the hydraulic brake cylinder control without impact vibration)


Electric box
All major electrical parts are made of components imported from Japan and Taiwan to ensure stable machine performance.
Intelligent microcomputer control system
Controlled by Japanese Mitsubishi PLC computer and human-machine interface (Chinese or English), operated by touch screen. All process settings, changes, retrieval, monitoring, fault diagnosis and other functions are realized on the touch screen, with point-free contact working principle and durable components.


Operation interface touch screen
Temperature controller


Blower
Cast aluminum heating coil + mica heating coil
Oil pump
Delta servo drive, oil pump, proportional pressure control, equipped with imported famous brand hydraulic components, stable and reliable.


Automatic screw bottoming
The machine can add the function of automatic bottom edge screwing to reduce the cost of manual bottle mouth removal and trimming
DBKA-65 Automatic Blow Molding Machine (double mold head double station)
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