Product Detail
| Basic data | Applied raw materials | PP/PE/EVA/ABS etc.. |
| Production | ||
| Dimensions (mm) | 3650*2030*2400mm | |
| Machine weight | 5T | |
| Plasticizing system | Barrel and screw | ∮80mm, aspect ratio L/D=26:1 |
| Barrel and screw material | 38CrMoAlA, nitriding | |
| Plasticizing capacity | 100-120Kg/H | |
| Heating section number | 5-stage heating, cast aluminum heater + mica heating coil | |
| Heating power | 17.7KW/H | |
| Extrusion motor | 22KW three-phase asynchronous motor (380V, 50HZ) | |
| Reducer | 200 hardened tooth surface, high strength, low noise anti-wear reducer | |
| Mold head | Structural type | Center feed head |
| Maximum diameter of extrusion port | 220mm | |
| Heating method | Mica heating coil, 5KW | |
| Adjustment method | XUNJIE 100-point arm thickness controller | |
| Temperature control | Intelligent temperature control meter | |
| Mould opening and closing device | Mold structure | Three-point beam arm clamping structure, double linear guides, hydraulic brake cylinder |
| Mold size | 550*500mm | |
| Mold thickness | 160-260mm | |
| Mold spacing | 150-660mm | |
| Clamping force | 200KN | |
| Electronic control system | Operation interface | Touch screen operation, fault alarm self-display |
| Temperature control | Intelligent temperature control meter | |
| Motion control | Japanese Mitsubishi PLC, Chinese and English programming | |
| Electrical protection | Current overload, electrical short circuit automatic protection function | |
| Hydraulic system | Overview | Multi-function hydraulic integrated block, proportional control, high efficiency and energy saving |
| Oil pump motor | 15KW servo motor (380V, 50HZ) | |
| Oil pump | Vane pump | |
| Valve | Hydraulic valve combination | |
| Oil pipe | Double-layer high-pressure wear-resistant oil pipe | |
| System pressure | 100Kg/cm² | |
| Cooling method | Independent water circulation, oil cooler cooling | |
| Pneumatic system | Overview | Pneumatic component combination |
| Air source pressure | 0.6Mpa | |
| Air source displacement | 0.7M3/min | |
| Solenoid valve | ||
| Cooling system | Overview | Mold, barrel, oil source three independent cooling water circuits, no interference |
| Cooling medium | Natural water, groundwater (chilled water is better) | |
| Water source flow | 80L/min | |
| Water source pressure | 0.3-0.6MPa |
| Hydraulic system | ||
| 1 | Servo drive | Taiwan Delta |
| 2 | Oil circuit cooling water | Yes |
| 3 | Oil temperature and oil level control | Actual observation |
| Pneumatic system | ||
| 1 | Working pressure | 1.0Mpa |
| 2 | Blowing pressure | 0.6-0.8Mpa |
| 3 | Mold blowing | Yes |
| 4 | Quick exhaust | Yes |
| Electronic control system | ||
| 1 | PLC control | Mitsubishi |
| 2 | Operation interface | Mitsubishi |
| 3 | Recipe storage | Yes |
| Electric | ||
| 1 | Contactor | Shanghai Yatai |
| 2 | Total capacity (approx.) | 64kw |
| 3 | Average energy consumption (approx.) | 35kw |
| Heating control | ||
| 1 | Heating main element | Solid-state relay + intelligent temperature control |
| 2 | Thermocouple type | K division |
| 3 | Upper and lower limit alarms | Yes |
| 4 | Thermocouple and heating segment line alarms | Wire break alarm |
| 5 | Preheating function | Yes |
| Other | ||
| 1 | Cooling water for machines | Yes |
| 2 | Cooling water for molds | Yes |
Components
| Item | Picture | Notes |
| Mold head |  |
Center feed head |
| Mold opening and closing mechanism |  |
Mold opening and closing, mold shifting system: three-point beam arm structure. Mold opening and closing, mold shifting are double linear guide rails, easy to move, small resistance. (The mold is shifted into place by hydraulic brake valve control, no impact vibration) |
| Electric box |  |
All major electrical parts are made of components imported from Japan and Taiwan to ensure stable machine performance. |
| Intelligent microcomputer control system |  |
Controlled by Japanese Mitsubishi PLC computer and human-machine interface (Chinese or English), operated by touch screen. All process settings, changes, retrieval, monitoring, fault diagnosis and other functions are realized on the touch screen, with point-free contact working principle and durable components. |
| Temperature controller |  |
|
| Blower |  |
Cast aluminum heating coil + mica heating coil |
| Oil Pump |  |
Delta servo drive, oil pump, proportional pressure control, equipped with imported famous brand hydraulic components, stable and reliable. |
| Head wall thickness controller |  |
XUNJIE 100-point wall thickness controller |
|
Mitsubishi control panel XUNJIE 100-point wall thickness controller |
 |
DBKA-80 Semi-automatic blow molding machine single mold head double station (with servo and thickness controller)
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1204 Rongsheng Business Building, east of Yingbin Avenue, Yunhe District, Cangzhou City, Hebei Province
At Debeike, with experience of over a decade, we work out the best solution for your production
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