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DBKA-90 Energy storage cylinder blow molding machine

Product Detail

Basic information	Applied raw materials	PP/PE/EVA/ABS etc
	Production
	Dimensions	450022003000mm
	Machine weight	About 9T
Plasticizing system	Barrel and screw	∮90mm (alloy-plated), aspect ratio L/D=25:1
	Barrel and screw material	38CrMoAlA, nitrided
	Plasticizing capacity	160Kg/H
	Number of heating stages	5-stage heating, cast aluminum heater + mica heating coil
	stages	heating coil
	Heating power	5-stage, about 15KW/H
	Extrusion motor	37KW three-phase asynchronous motor (380V, 50HZ)
	Reducer	225 hardened tooth surface, high strength, low noise and anti-wear reducer
Mold head	Structural type	5.2L storage cylinder die head
	Heating method	Mica heating ring, 25KW
	Adjustment method	XUNJIE 100-point thickness controller
	Temperature control	Modular temperature control
Mould opening and closing device	Mold size width*height	720*700mm
	Mold thickness	More than 400mm
	Mold opening and closing stroke	350-800mm
	Clamping force	150KN
Electronic control system	Operation interface	Touch screen operation, fault alarm self-display
	Temperature control	Automatic temperature control module
	Motion control	Japan Mitsubishi PLC, Chinese and English programming
	Electrical protection	Current overload, electrical short circuit automatic protection function
Hydraulic system	Overview	Multi-function hydraulic integrated block, proportional control, high efficiency and energy saving
	Oil pump motor	15KW servo motor
	Oil pump	Vane pump
	Valve parts	Hydraulic valve combination
	Oil pipe	Double-layer high-pressure wear-resistant oil pipe
	System pressure	100Kg/cm²
	Cooling method	Independent water circulation, oil cooler cooling
Pneumatic system	Overview	Pneumatic component combination
	Air source pressure	0.6Mpa
	Air source displacement	0.7M3/min
	Solenoid valve	XURI
Cooling system	Overview	Three independent cooling water channels for mold, barrel and oil source, no interference with each other
	Cooling medium	Natural water, groundwater (chilled water is better)
	Water source flow	80L/min
	Water source pressure	0.3-0.6MPa

Hydraulic system
1	Servo drive	Taiwan Delta
2	Oil circuit cooling water	Yes
3	Oil temperature and oil level control	Actual observation (thermometer)
Pneumatic system
1	Working pressure	1.0Mpa
2	Blowing pressure	0.6-0.8Mpa
3	Mold blowing	Yes
4	Quick exhaust	Yes
Electronic control system
1	PLC control	Mitsubishi Japan
2	Operation interface	Mitsubishi Japan
3	Recipe storage	Yes
Heating control
1	Heating main element	Solid-state relay + intelligent temperature control
2	Thermocouple type	K division
3	Upper and lower limit alarms	Yes
4	Thermocouple and heating segment line alarms	Wire break alarm
5	Preheating function	Yes
Other
1	Cooling water for machine	Yes
2	Cooling water for mold	Yes
3	Compressed air consumption	/

Components pictures

Mold head

5.2L material storage head
XUNJIE 100-point wall thickness controller

Thickness controller

4KW pump

Screw

Five-stage cast aluminum heating coil

Robot hand

Mold opening and closing mechanism

Three-point beam arm with high strength and rigidity, center clamping, low friction linear guide rail for opening and closing molds

Bottom blowing device

Platform lifting

Panel

XUNJIE 100-point thickness control panel
Mitsubishi touch screen

Temperature controller

Temperature control module

Electric box

All major electrical parts are imported from Japan and Taiwan to ensure stable machine performance

Intelligent microcomputer control system

Controlled by Japanese Mitsubishi PLC computer plus human-machine interface (Chinese or English), operated by touch screen. All process settings, changes, retrieval, monitoring, fault diagnosis and other functions are realized on the touch screen, with point-free contact working principle and durable components.