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  • DBKA-90 Semi-automatic blow molding machine  Single mold head single station (with robot hand and thickness controller)
  • DBKA-90 Semi-automatic blow molding machine  Single mold head single station (with robot hand and thickness controller)
DBKA-90 Semi-automatic blow molding machine  Single mold head single station (with robot hand and thickness controller)
DBKA-90 Semi-automatic blow molding machine  Single mold head single station (with robot hand and thickness controller)
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Product Detail

Specification

Basic information Applied raw materials PP/PE/EVA/ABS etc..
Output  
Dimensions (mm) 3760*2380*2500mm
Machine weight 6T
Plasticizing system Barrel and screw ∮90mm, aspect ratio L/D=26:1
Barrel and screw material 38CrMoAlA, nitrided
Plasticizing capacity 120-150Kg/H
Number of heating stages 5-stage heating, cast aluminum heater + mica heating coil
Heating power 19.5KW/H
Extrusion motor 30KW three-phase asynchronous motor (380V, 50HZ)
Reducer 225 hardened tooth surface, high strength, low noise and anti-wear reducer
Mold head Structural type Center feed head
Maximum diameter of extrusion port 220mm
Heating method Mica heating ring, 6KW
Adjustment method XUNJIE 100-point arm thickness controller
Temperature control Intelligent temperature control meter
Mold opening and closing device Mold structure Three-point beam arm clamping structure, double linear guides, hydraulic brake cylinder
Mold size 650*550mm
Mold thickness 260-350mm
Mold spacing 250-800mm
Clamping force 200KN
Electronic control system Operation interface Touch screen operation, fault alarm self-display
Temperature control Intelligent temperature control meter
Action control Japanese Mitsubishi PLC, Chinese and English programming
Electrical protection Current overload, electrical short circuit automatic protection function
Hydraulic system Overview Multi-function hydraulic integrated block, proportional control, high efficiency and energy saving
Oil pump motor 15KW servo motor (380V, 50HZ)
Oil pump Vane pump
Valve Hydraulic valve combination
Oil pipe Double-layer high-pressure wear-resistant oil pipe
System pressure 100Kg/cm²
Cooling method Independent water circulation, oil cooler cooling
Pneumatic system Overview Pneumatic component combination
Air source pressure 0.6Mpa
Air source displacement 0.7M3/min
Solenoid valve  
Cooling system Overview Mold, barrel, oil source three independent cooling water circuits, no interference
Cooling medium Natural water, groundwater (chilled water is better)
Water source flow 80L/min
Water source pressure 0.3-0.6MPa

 

Hydraulic system
1 Servo drive Taiwan Delta
2 Oil circuit cooling water Yes
3 Oil temperature and oil level control Actual observation
     
Pneumatic system
1 Working pressure 1.0Mpa
2 Blowing pressure 0.6-0.8Mpa
3 Mold blowing Yes
4 Quick exhaust Yes
     
Electronic control system
1 PLC control Mitsubishi Japan
2 Operation interface Mitsubishi Japan
3 Recipe storage Yes
     
Electric
1 Contactor Shanghai Yatai
2 Total capacity (approx.) 74.5kw
3 Average energy consumption (approx.) 50kw
     
Heating control
1 Heating main element Solid-state relay + intelligent temperature control
2 Thermocouple type K division
3 Upper and lower limit alarms Yes
4 Thermocouple and heating segment line alarms Wire break alarm
5 Preheating function Yes
     
Other
1 Cooling water for machine Yes
2 Cooling water for mold Yes

Components

Item Picture Notes
Mold head Center feed head
Mold opening and closing mechanism Mold opening and closing, mold shifting system: three-point beam arm structure. Mold opening and closing, mold shifting are double linear guide rails, easy to move, small resistance. (The mold is shifted into place by hydraulic brake valve control, no impact vibration)
Electric box All major electrical parts are made of components imported from Japan and Taiwan to ensure stable machine performance.
Intelligent microcomputer control system Controlled by Japanese Mitsubishi PLC computer and human-machine interface (Chinese or English), operated by touch screen. All process settings, changes, retrieval, monitoring, fault diagnosis and other functions are realized on the touch screen, with point-free contact working principle and durable components.
Temperature controller  
Blower Cast aluminum heating coil + mica heating coil
Oil pump Delta servo drive, oil pump, proportional pressure control, equipped with imported famous brand hydraulic components, stable and reliable.
Machine head thickness controller XUNJIE 100-point wall thickness controller

Mitsubishi control panel

XUNJIE 100-point wall thickness controller

 
Bottom blowing device  
Robot hand  

  • DBKA-90 Semi-automatic blow molding machine  Single mold head single station (with robot hand and thickness controller)
  • DBKA-90 Semi-automatic blow molding machine  Single mold head single station (with robot hand and thickness controller)
DBKA-90 Semi-automatic blow molding machine  Single mold head single station (with robot hand and thickness controller)
DBKA-90 Semi-automatic blow molding machine  Single mold head single station (with robot hand and thickness controller)
+

DBKA-90 Semi-automatic blow molding machine Single mold head single station (with robot hand and thickness controller)

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