Product Detail
| Applied raw materials | PP/PE/EVA/ABS, etc. | |
| Production | ||
| Dimensions | 5800*2300*3500mm | |
| Machine weight | About 15T | |
| Plasticizing system | Barrel and screw | ∮100mm (alloy), aspect ratio L/D=26:1 |
| Barrel and screw material | 38CrMoAlA, nitrided | |
| Plasticizing capacity | 180Kg/H | |
| Number of heating stages | 5-stage heating cast aluminum heater + mica heating ring | |
| Heating power | 5-stage about 15KW/H | |
| Extrusion motor | 45KW three-phase asynchronous motor (380V, 50HZ) | |
| Reducer | 250 hardened tooth surface, high strength, low noise anti-wear reducer | |
| Mold head | Structural type | 10L storage cylinder die head |
| Heating method | Mica heating coil, 25KW | |
| Adjustment method | XUNJIE 100-point thickness controller | |
| Temperature control | Modular temperature control | |
| Mould opening and closing device | Mold size | 900*1000mm |
| Mold thickness | >350mm | |
| Mold opening and closing stroke | 800mm | |
| Clamping force | 750KN | |
| Blowing device | Blowing | Downward blowing, side blowing |
| Blowing needle adjustment | Can have up and down, front and back, left and right | |
| Electronic control system | Operation interface | Touch screen operation, fault alarm self-display |
| Temperature control | Automatic temperature control module | |
| Action control | Japan Mitsubishi PLC, Chinese and English programming | |
| Electrical protection | Current overload, electrical short circuit automatic protection function | |
| Hydraulic system | Overview | Multi-function hydraulic integrated block, proportional control, high efficiency and energy saving |
| Oil pump motor | 30KW servo motor | |
| Oil pump | Vane pump | |
| Valve | Hydraulic valve combination | |
| Oil pipe | High-pressure wear-resistant oil pipe | |
| System pressure | 100Kg/cm² | |
| Cooling method | Independent water circulation, oil cooler cooling | |
| Pneumatic system | Overview | Pneumatic component combination |
| Air source pressure | 0.6Mpa | |
| Air source displacement | 0.7M3/min | |
| Solenoid valve | ||
| Cooling system | Overview | Three independent cooling water circuits for mold, barrel and oil source, no interference with each other |
| Cooling medium | Natural water, groundwater (frozen water is better) | |
| Water source flow | 80L/min | |
| Water source pressure | 0.3-0.6MPa |
| Hydraulic system | ||
| 1 | Servo drive | Taiwan Delta |
| 2 | Oil circuit cooling water | Yes |
| 3 | Oil temperature and oil level control | Actual observation |
| Pneumatic system | ||
| 1 | Working pressure | 1.0Mpa |
| 2 | Blowing pressure | 0.6-0.8Mpa |
| 3 | Mold blowing | Yes |
| 4 | Quick exhaust | Yes |
| Electronic control system | ||
| 1 | PLC control | Mitsubishi Japan |
| 2 | Operation interface | Mitsubishi Japan |
| 3 | Recipe storage | Yes |
| Heating control | ||
| 1 | Heating main element | Solid-state relay + intelligent temperature control |
| 2 | Thermocouple type | K division |
| 3 | Upper and lower limit alarms | Yes |
| 4 | Thermocouple and heating segment line alarms | Wire break alarm |
| 5 | Preheating function | Yes |
| Other | ||
| 1 | Cooling water for machine | Yes |
| 2 | Cooling water for mold | Yes |
Components pictures
| Item | Picture | Notes |
| Mold head |  |
10L material storage head XUNJIE100-point thickness controller |
| Thickness controller |  |
5.5KW pump |
| Screw |  |
Five-section cast aluminum heating coil |
| Robot hand |  |
|
| Mould opening and closing mechanism |  |
Three-point beam arm with high strength and rigidity, center clamping, low friction mold opening and closing, and mold shifting mechanism |
| Bottom blowing device |  |
|
| Platform lifting |  |
|
| Control Panel |  |
XUNJIE 100-point thickness control panel Mitsubishi touch screen |
| Temperature controller |  |
Temperature control module |
| Electric box |  |
All major electrical parts are made of components imported from Japan and Taiwan to ensure stable machine performance. |
| Intelligent microcomputer control system |  |
Controlled by Japanese Mitsubishi PLC computer plus human-machine interface (Chinese or English), operated by touch screen. All process settings, changes, retrieval, monitoring, fault diagnosis and other functions are realized on the touch screen, with point-free contact working principle and durable components. |
| Servo system inverter |  |
Delta servo system RBCA inverter |
| Oil Pump |  |
Servo oil pump |
DBK-100 Energy storage cylinder blow molding machine
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1204 Rongsheng Business Building, east of Yingbin Avenue, Yunhe District, Cangzhou City, Hebei Province
At Debeike, with experience of over a decade, we work out the best solution for your production
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