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DBK-110 Energy storage cylinder blow molding machine

Product Detail

	Applied raw materials	PP/PE/EVA/ABS, etc.
	Production
	Dimensions	700032004800mm
	Machine weight	About 26T
Plasticizing system	Barrel and screw	∮110mm (alloy), aspect ratio L/D=28:1
	Barrel and screw material	38CrMoAlA, nitrided
	Plasticizing capacity	200-300Kg/H
	Number of heating stages	13-stage heating cast aluminum heater + mica heating ring
	Heating power	28KW/H
	Extrusion motor	90KW three-phase asynchronous motor (380V, 50HZ)
	Reducer	315 hardened tooth surface, high strength, low noise anti-wear reducer
Mold head	Structural type	25L storage cylinder die head
	Heating method	Mica heating coil, 28KW
	Adjustment method	XUNJIE 100-point thickness controller
	Temperature control	Modular temperature control
Mould opening and closing device	Mold size	1800*1300mm
	Mold thickness	>400mm
	Mold opening and closing stroke	400-1300mm
	Clamping force	850KN
Blowing device	Blowing	Downward blowing, side blowing
Blowing device	Blowing needle adjustment	Can have up and down, front and back, left and right
Electronic control system	Operation interface	Touch screen operation, fault alarm self-display
	Temperature control	Automatic temperature control module
	Action control	Japan Mitsubishi PLC, Chinese and English programming
	Electrical protection	Current overload, electrical short circuit automatic protection function
Hydraulic system	Overview	Multi-function hydraulic integrated block, proportional control, high efficiency and energy saving
	Oil pump motor	30KW servo motor
	Oil pump	Vane pump
	Valve	Hydraulic valve combination
	Oil pipe	High-pressure wear-resistant oil pipe
	System pressure	100Kg/cm²
	Cooling method	Independent water circulation, oil cooler cooling
Pneumatic system	Overview	Pneumatic component combination
	Air source pressure	0.6Mpa
	Air source displacement	0.7M³/min
	Solenoid valve
Cooling system	Overview	Three independent cooling water circuits for mold, barrel and oil source, no interference with each other
	Cooling medium	Natural water, groundwater (frozen water is better)
	Water source flow	80L/min
	Water source pressure	0.3-0.6MPa

Hydraulic system
1	Servo drive	Taiwan Delta
2	Oil circuit cooling water	Yes
3	Oil temperature and oil level control	Actual observation

Pneumatic system
1	Working pressure	1.0Mpa
2	Blowing pressure	0.8Mpa
3	Mold blowing	Yes
4	Quick exhaust	Yes

Electronic control system
1	PLC control	Mitsubishi Japan
2	Operation interface	Mitsubishi Japan
3	Recipe storage	Yes

Heating control
1	Heating main element	Solid-state relay + intelligent temperature control
2	Thermocouple type	K division
3	Upper and lower limit alarms	Yes
4	Thermocouple and heating segment line alarms	Wire break alarm
5	Preheating function	Yes

Other
1	Cooling water for machine	Yes
2	Cooling water for mold	Yes

Components pictures

Item	Picture	Notes
Mold head		25L material storage head XUNJIE100-point thickness controller
Thickness controller		5.5KW pump
Screw		Five-section cast aluminum heating coil
Robot hand
Mould opening and closing mechanism		Three-point beam arm with high strength and rigidity, center clamping, low friction mold opening and closing, and mold shifting mechanism
Bottom blowing device
Platform lifting
Control Panel		XUNJIE 100-point thickness control panel Mitsubishi touch screen
Temperature controller		Temperature control module
Electric box		All major electrical parts are made of components imported from Japan and Taiwan to ensure stable machine performance.
Intelligent microcomputer control system		Controlled by Japanese Mitsubishi PLC computer plus human-machine interface (Chinese or English), operated by touch screen. All process settings, changes, retrieval, monitoring, fault diagnosis and other functions are realized on the touch screen, with point-free contact working principle and durable components.
Servo system inverter		Delta servo system RBCA inverter
Oil Pump		Servo oil pump